Note: I tried 3 times last night to post this entry and it was refused each time. I'll try again this morning. This was yesterdays post: Wednesday, June 7th.
I started off this day by putting my early morning session (5:30 to 8:00) into working on some bids that have piled up. Didn't get any completed because I need more details from the clients, so I e-mailed them and set the bids aside for completion later.
In the workshop I began by discovering an error in the grid work that forms the front of the cabinet. The center drawer holes are 1/8" wider than the outer drawer holes. So I stopped the time clock and re-made the horizontal grid parts and made note of the error on our working plan. I'll have to adjust that so it won't happen again. I'm not sure how it didn't get caught before.
Once the client's time clock was started again, I resumed the work I had planned to do today. First I cut the small pockets into which the ends of the drawer slide rails will fit: 9 in the front grid, 9 in the pack panel rails, all perfectly aligned so the drawers will be square to the case.
With that done I was able to apply glue to the mortises and tenons of the back panel, assemble that panel and clamp it up. Of course I checked it for 'square': 1/32" off of perfect -- close enough that it's not worth trying to "rack" the panel to correct it. Then I glued and clamped the grid work. Both of these assemblies will need to set up over night before I remove the clamps.
So I took the time to do some cleaning up and putting away tools that will not be needed again. I believe Marie has a project she wants to be working on this evening, so we'll need some work space for that anyway.
Since things are taken apart again, I didn't take a progress picture today, but if you are interested in more pictures and construction details, copy and paste this address into your browser:
This is an article that was written during the construction of a previous 9 drawer CD End Table. It's not as in-depth as some of my more recent articles, but it gives you an idea of what's involved.
Time to grab some dinner, so we can get on with the evening projects.
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